|
|
FUTEK Precision Machining
|
Orange County, CA
|
|
|
FUTEK PRECISION MACHINING
FUTEK Precision Machining is a full service machine shop specializing in high quality machining, design, prototyping
and production. Serving the Aerospace, Medical, Military, and Marine industries we are able to provide unparalleled
expertise from design input to fabrication. With over 20 years of experience machining a vast line of complex
and high quality sensor flexures with related accessories we are highly qualified to support your projects.
Whether you are running a prototype or a full production run, our unified team is able provide you with high quality solution.
|
|
Contact us to request more information - (800)-23-FUTEK or 949.465.0900
|
|
CAPABILITIES
FUTEK Precision Machining offer multiple services including: EDM, Turning, Milling and Assembly. Creative research
and development, innovative engineering capabilities, and precise manufacturing have enabled us to assume total
system responsibility from conceptual design to actual fabrication. FUTEK’s design and manufacturing capability
allow us to bring your custom products to life within a short period of time.
- Exceptional design capability using up to date solid modeling and Finite Element Analysis (FEA)
- Full capacity in-house machining and fabrication
- Highest accuracy in the industry
- Great detail in product assembly and reliability
- A team of talented and devoted engineers committed to innovation and excellence in quality designs
- Ability to work with engineers to design and manufacture custom products
|
|
|
Machines
FUTEK is proud of its high quality precision machining capabilities. Our state of the art production machining
centers combined with knowledgeable and proficient Engineers, Programmers and personnel gives your business a
decisive advantage in today’s market.
|
|
- OKUMA MCV 4020, 15,000 RPM, 32 Tool ATC with 4th axis, chip conveyor and high pressure wash down gun.
- OKUMA Cadet-Mate 4020, 8,000 RPM, 20 Tool ATC with 4th axis.
- OKUMA Cadet-Mate 4020, 8,000 RPM with a 20 Tool ATC.
- IKEGI Genesis 1812, 12 Tool position Lathe with Ø13” x 21” working envelope.
- IKEGI Genesis 1210, 12 Tool position Lathe with Ø10” x 21” working envelope.
- Charmilles 240CC Wire cut EDM, working table area is 8.5” x 13.5” x 5”.
- Mitsubishi FX10K Wire cut EDM, working table area is 8.5” x 13.5” x 5”.
- Manual Republic Mills
|
- Manual Lathes; one ROMI M17 and one Sharp 1118H
- Sharp SG618 Surface Grinder, Grinding Length x Width 18.5” x 4”
- Amada HA-250W Horizontal band saw, max cutting Ø10”1 -
- Current EDM Drill. ST300C
- Dura-Press by Dake, 25 Ton Electric-Hydraulic press
- Telesis Fiber optic laser engraving machine
- Cyclone blasting Machine
- Hole Popper
|
|
|
Contact us to request more information - (800)-23-FUTEK or 949.465.0900
|
|
Test Equipment
FUTEK is proud of its high quality precision inspection and measurement capabilities. Our state-of-the-art
inspection equipment combined with knowledgeable, proficient and certified Quality inspection personnel give your
business a decisive advantage and assurance of the highest quality in today’s market
|
- Brown&Sharpe Micro-Hite 3D Coordinate Measuring Machine (CMM) with an 18”x18”x15” measuring envelope
and a volumetric accuracy of ±0.0001”.
- Scheer-Tumico (S-T) 22-2500 30” Optical Comparator with a 12”x7” measuring envelope and a volumetric
accuracy of ±0.0001”.
- Optical Gauging Products (OGP) QL-20 20” Optical Comparator with a 10”x6” measuring envelope and a
volumetric accuracy of ±0.0001”.
- Wilson Rockwell Hardness Tester model 4JR with RC and RB scales for testing steel and aluminum.
- Fowler Surface Roughness Gauge measuring 1μ inch to 250μ inch.
- MEGGER Insulation Testers (3) model MIT-410-EN for testing leakage and insulation.
|
|
|
- Hand-held instruments including: Calipers up to 24” (±0.001”), Digital Micrometers up to 4” (±0.0001”), Hole
Micrometers up to 4” (±0.0001/2”), Thread Micrometers up to 3” (±0.0001”), special purpose Micrometers
including Depth, Disc, Anvil, Point, Spline and Blade (all ±0.0001”).
- High power digital video inspection system with measurement capability (±0.0001) and video capture for
inspection reporting
- Hawkeye 36” Bore scope
- Wide range of both standard and metric thread ring and plug gauges.
- Equipped with height gauges and surface plates
- All digital instruments above have SPC output capability to download readings to create SPC charts and CPK
process capability charts.
|
|
Material
Stainless Steel (All Series) Copper (All Grades) Aluminum (All Grades) Brass Titanium Plastics
|
|
SAMPLE CLIENTELE
|
|
QUALITY & INSPECTION
FUTEK’s Quality Policy is to consistently deliver products that meet or exceed our Customer’s
expectations by continually improving the effectiveness of the Quality Management System
FUTEK has been accorded ISO 9001:2000 certification of our Quality Management System. Certification
was granted by Det Norske Veritas (DNV) Certification Incorporated, recognized as one of the world’s
leading ISO Certification bodies. This certification recognizes and ensures a management system
capable of the highest level of product quality and customer support.
The ISO 9001:2000 quality standard places greater accountability on executive management’s
involvement and instills measurable objectives in the Quality Management System. Additionally, the
standard now examines the extent to which a company’s Quality System contains customer–focused
elements, including understanding needs, meeting requirements, and keeping customers informed as
well as measuring their satisfaction.
The FUTEK Quality Management System controls every aspect of critical processes affecting quality,
from the initial inquiry, receipt of an order, design and development phases to the delivery of the finished
product. In addition, every member of the FUTEK team is committed to recognizing customer
challenges and providing optimum solutions through the use of our 3-D vision:
Design a creative and innovative product line, Demand excellence in our products, services and people, and Deliver successful results.
As such, FUTEK is committed to providing the highest level of customer satisfaction. We are
demonstrating our complete focus on meeting customer requirements and striving to continually
improve our products and processes while enhancing our Quality Culture.
We recognize that this not only means maintaining and ever improving on our existing excellent
management practices but also ensuring the total customer satisfaction by providing highest level of
quality products and timely customer support. FUTEK is fully committed to this goal.
|
|
Contact us to request more information - (800)-23-FUTEK or 949.465.0900
|
|
|
|