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Instruments & Amplifiers

When measuring force in real world applications, electronics bridge the gap between mechanical systems and digital devices. Strain gauge-based sensors measure and convert physical quantities such as force into measurable electrical signals. In order for this data to be read, the sensor needs to be interfaced with a data acquisition system (DAQ or PLC) without losing meaningful information in the process. Signal conditioners and amplifiers help with this conversion. To understand their operation and use, a basic grasp of the physics underlying the gauge’s functioning is helpful. For a concise primer, see Force-Transducers.

FUTEK provides high-performance electronics for signal amplification, digitization, and display, engineered specifically for strain-gauge (Wheatstone bridge) sensors. These signal-conditioners and amplifiers capture and convert low-level mV/V signals with high precision and are platform agnostic, integrating seamlessly with PLCs, DAQs, PCs, or custom embedded systems.

Offered in rack-mounted, portable, standalone, and embedded configurations, FUTEK’s versatile portfolio includes analog amplifiers, digital signal conditioners, USB modules, SPI/UART integrations, handheld displays, and OEM solutions. These electronics bridge the gap between mechanical sensing and digital control, making them ideal for industrial automation, aerospace, medical, and automotive applications.

Beyond amplification and filtering, FUTEK’s signal conditioners also help mitigate noise, drift, grounding and EMI that can distort sensor output. For a brief overview of these factors and to learn more about common features and capabilities, see Signal-Conditioners.

FUTEK’s electronics support a wide range of full-bridge strain gauge-based sensors across force, torque, pressure, and multi-axis applications. The choice of electronics depends on the setup and performance requirements of your application. Some of our most trusted models are highlighted below:

IAA100/IAA200 Analog Current and Voltage Amplifiers

The IAA models combine high accuracy with ease of integration. Built with active protection circuitry, hot-swap capability, and robust stainless steel chassis, the IAA family delivers exceptional reliability and precision under the harshest of conditions. These units offer in-line amplification of full bridge strain gauge type sensors with mV/V output and can be used in force measurement systems that require voltage or current output. The IAA Family provides bridge excitation voltages of either 5 or 10 VDC and amplifies sensor output from 0.5 mV/V to10 mV/V. Their bandwidth ranges from 25 to 50 kHz, and they feature an integrated DIN clip design that is well-suited for industrial environments.

IHH Digital Hand Held Display

The IHH500 is a battery-operated handheld display that connects to a computer via USB. It’s suitable for strain-gauge-based load cells, torque sensors, and pressure sensors used in engineering applications. This digital weight indicator features an integrated low-noise, high-resolution ADC, accommodating various sensor inputs. Available in Pro and Elite versions, the IHH500 offers similar capabilities across models with the key distinction that the Elite version also reads and records encoder data like angle and speed. Both versions also include FUTEK’s SENSIT® software for live graphing and logging of data.

The IPM650 Panel Mount Display

FUTEK’s IPM650 panel mount display, also known as a load cell readout, is an all-in-one standalone solution with a high sampling rate of 4,800 SPS and a noise-free resolution of 18.7 bits for mV/V inputs. This versatile, multi-function display provides seamless USB 2.0 connectivity and supports a wide range of sensor inputs, including ±500 mV/V Strain Gauge, ±12 VDC, and 0-30 mA load cells, torque, and pressure sensors. Its panel mount design ensures secure integration with control systems, maximizing sensor performance through lower noise and improved precision.

IAA105 Digitally Configurable Analog Voltage Amplifier

IAA105 is a fully digitally configurable analog amplifier offering unsurpassed flexibility and ease of use. Designed for maximum precision, the IAA105 delivers ultra low noise performance of 2.8 mVp-p, and offers extremely fine resolution with system calibration adjustable to as low as 300 µV. It’s configurable via Bluetooth® or USB. Built with active protection circuitry, hot-swap capability, and a robust stainless steel enclosure, the IAA105 delivers exceptional reliability even in the most demanding environments.

USB225 High Resolution & Speed USB Output Kit

FUTEK’s groundbreaking USB amplifiers offer a modern, single-unit, turn-key solution that eliminates the need for external circuitry and power. When choosing a digital strain gauge signal conditioner, two critical parameters must be taken into consideration: noise-free resolution and sampling rate. The USB225 features an exceptionally high resolution (up to 20 bits) and a max sampling rate of 38,400 SPS. This unit also provides built-in fault detection and continuous monitoring of sensor health.

QIA128 Ultra-Low-Power Miniaturized Integrable Sampling System

QIA128 is a miniature embedded sampling system engineered for ultra-low power consumption of only 60 mW. Housed in an ultra compact 8mm x 8mm package, it is ideal for applications with tight spatial constraints such as medical devices and robotics. The QIA128 supports a bridge input resistance of 350 Ω to 5000 Ω, and can sample at up to 1,300 SPS, delivering up to 18.4 Bits of Noise Free Resolution (NFR). Featuring both UART and SPI digital outputs, it also features built-in error detection (checksum) and on-board temperature monitoring.

Offset and span calibration

Proper calibration of your signal conditioner and amplifier is paramount. In many standard industry approaches to calibration, offset and span aren’t accounted for independently, leading to errors. FUTEK has developed a variety of calibration methods to isolate the effects of offset and span to address the above issue.

Full system calibration

In a complete force measurement solution including a strain gauge-based sensor, cabling, and connectors, all components should be calibrated together as a system. This ensures the system’s accuracy while allowing you to use the force measurement solution out of the box, without having to manually adjust and calibrate each system component.

FUTEK’s calibration lab

As part of FUTEK’s commitment to deliver end-to-end solutions, our calibration lab can calibrate, set up, and optimize your system, providing a turnkey package of sensor, electronics, and calibration. As an A2LA-accredited calibration lab, FUTEK offers full system calibration for sensors with digital displays, amplifiers, and/or USB solutions. Our calibration procedures comply with ISO 17025 standards and our certification includes accreditation to ANSI/NCSL Z540-1.